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The SA-3VTS trimming station consists of four cutting units and a conveyor base to move the foam block forward and backward through the machine. Two cutting units trim away foam skin on two sides, then the top of the block. An additional vertical blade can split the block into smaller pieces during operation, and the fourth blade, with a 90˚-rotating head, can further process long blocks into shorter lengths.
The SA-4AH is a highly efficient foam shredder with a stationary and a rotary cutter, capable of crushing flexible to HR foam, and quilted waste like mattress covers. A built-in cooling system prevents the blades from overheating at high speed, and the size of foam chips can be adjusted by changing the mesh.
We’ve combined two Sunkist classics, the SA-4ASP and the 4AHP, to give you a highly efficient and productive scrap foam chipping system that can recycle over 1000kg of waste per hour. A two-part system, this machine guarantees foam crushed as fine as our customers need. If needed, metal separators can be installed along the foam conveyor to remove impurities that may cause damage. Our systems are designed with the safety and ease of operators in mind, so operators are never in direct contact with the crushing systems, all functions are centralized on computer panels, and built-in cooling systems ensure this machine is a successful long-term investment for foam plant owners.
The SA-5AF is Sunkist’s fully automatic peeling machine, designed to efficiently and effectively convert blocks of foam into rolls of foam sheets for sale or further processing. The upgraded blade can cut sheets as thick as 30mm while operating at high speed. The produced sheets are used widely from the footwear industry to the automobile industry.
The SA-5AFH is Sunkist’s premier peeling machine for non-standard materials such as rebonded and high density foam, synthetic rubber, and other recycled materials. While difficult to process, these materials can yield products that are shockproof, soundproof, and slip-resistant—that’s where our SA-5AFH comes into play. The most common end products of this machine are playground and gym flooring and cargo mats to ensure freight security during transport.
We have a full line of products for recycling synthetic rubber. See our SA-4ASP& 4AH60, the Super Power Breaker & Crusher, and the SA-9AH, our Heavy Duty Rebonding Machine.
The SA-6AC is Sunkist’s most popular laminating machine, widely used throughout foam and foam-related industries. It has been used to laminate materials for manufacturing shoe soles, handbags, mattresses, and furniture pieces. This machine accepts both water- and solvent-based adhesives and is equipped with an electric heater to quickly dry laminated pieces for further processing.
The SA-7HA horizontally bores holes through foam blocks with a removable spindle that makes moving the foam from the boring to the peeling process more efficient and convenient. Horizontal boring reduces foam compression, ensuring smooth and even holes. Contact our Sales team today, and inquire about work surfaces to accommodate any shape block. Pair with our SA-5AF for best effect.
One of Sunkist’s most popular machines, the SA-8A convoluter splits a single sheet of foam in two with a profiled side on each. The foam sheet is inserted between the patterned rollers and cut by a band knife, which comes equipped with grinding, auto-feed, and auto-stop functions to ensure the perfect cut every time. Swap out the patterned rollers for flat rollers to use as a horizontal splitter. The SA-8A is ideal for bedding and insulation manufacturers.
The SA‐9A completely recycles conversion plant foam waste by rebonding chips into blocks. Crushed foam enters the optional silo, then is distributed into the weight box. Set amounts enter the mixing tank, and then the two rectangle or cylinder molds for hot press and steam. Rebonded blocks can then be processed into numerous end products. Machine also includes an electric control panel with a built‐in weight display and metering system to control chemical and steam dosage.
The cross-type Block Cutter is a staple add-on of the continuous foaming machine. Synchronized with the speed of foaming, the SA-C1B follows the slabstock as it cuts perfectly perpendicular cross-sections by a vertical bandsaw. It can be used for both flexible and rigid foam. Inquire after our full foaming plant planning services today.
The guillotine-type Block Cutter is a staple add-on of the continuous foaming machine. Synchronized with the speed of foaming, the SA-C1G follows the slabstock as it cuts perfectly perpendicular cross-sections by a horizontal band knife. It can be used for both flexible and rigid foam. Inquire after our full foaming plant planning services today.
The SA-PM is a hole-punching machine for work on flexible PU foam, memory foam, latex, foam, and even rubber and other more specialized materials. The main purpose of hole-punching is to increase the ventilation and flexibility of bedding or cushioning. Faster and more waste-efficient than drilling, perforation is the ideal addition to your mattress line. Our machine comes complete with suction devices that collect punching waste for recycling or rebonding, to reduce overall material costs.