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The SA-1AF is a continuous foaming machine for the production of flexible polyurethane slabstock. Our standard model is 28 meters in length, with all necessary chemical capacities for polyol, TDI, silicon, amine, stannous octoate, methylene chloride, water, air, etc. to enable foaming output of 280 kg/min. Machine add-ons make output of up to 650 kg/min possible—send an inquiry to our Sales team today.
The SA‐1BM is a fully automatic discontinuous foam block production machine. It can produce rectangular and round blocks, and is compatible with flexible, high resilience (HR), rigid, semi‐rigid, and viscoelastic polyurethane materials. Consisting of a mobile mixing system, a chemical metering and recirculation system with pneumatic injection valves, and mixing time control, the SA-1BM is easily operable by a team of three—one foam technician and two factory hands (operating three molds)—to produce up to 10 blocks per hour.
Sunkist’s Smart Mold™ add-on makes possible the same production rate with only one technician and one factory hand. Inquire today.
The Laboratory Horizontal Cutting Machine is designed to test cuts on foam materials. Designed for plants that create their own foaming recipes, the SA-2S gives chemists and operators the ability to experiment with product quality in controlled quantities, before scaling up to factory-wide production.
The SA-25 is a hydraulic press that compresses foam scraps into bales for easy transport and storage from a conversion plant. Designed for safety and convenience, the machine accepts foam scraps into a silo formed by three protective walls that are easily removed for inserting the strings to secure the bale. Standard bale size is 90x90x90cm, containing about 100-120 kgs of foam scraps each.
The SA-29H compression packing machine rolls mattresses up into easy-to-transport units, perfect for mattress-in-a-box operations. The machine is divided into three units: the rolling unit, the material feed conveyor, and the controls. A plastic bag is placed over the product exit feed, and the compressed mattress roll will be automatically packed inside. This machine accommodates multiple mattress and bag sizes; please see the SA-26AM for packaging spring mattresses.
The SA‐2AB is a fully automatic machine for the cutting and stacking of PU foam. A conveyor surface moves materials laterally for a band knife to cut, while high‐power suction keeps the foam fixed and stable. This is the ideal horizontal cutter to add to any cutting line.
The SA‐2AC is fitted with a rotating circular table on which foam blocks are placed. The blade automatically adjusts its height as preset after each round of cutting and the cut pieces remain stacked for manual removal when the cutting is completed. The maximum turning speed of the table is 5 RPM, and a grinding device keeps the blade sharp during operation to ensure production efficiency and foam quality. Remove stacked foam altogether after the job is complete. Main motor is stable and noiseless. Rotation speed is adjustable.
The SA-2AHLS has a moveable cut head mounted on steel rails on either side of a slat conveyor. The cutting unit is also equipped with stands for operators to oversee the cutting process. Winding unit can be synchronized with cutting speed for optimized efficiency. A wide blade, a heavy duty and durable blade guide, and a grinding dust exhaust system ensures precise and consistent cutting.
The SA-2AHP takes care of special materials and heavy duty horizontal cutting. A suction device under the table ensures precision of cutting, and the cutting unit is equipped with two grinding mechanisms to keep the blade sharp throughout a cutting job. Furthermore, automatic grinding retraction protects the blade from unnecessary wear and production costs. This machine has seen worldwide use in manufacturing, furnishing, and automotive industries—inquire today.
Sunkist’s best-selling long sheet cutter, the SA-2AHPL transforms polyurethane slabstock into rolled foam sheets. The cast-steel cut head is robust and designed to descend with the height of the foam to ensure even cuts of low tolerance every time. The vacuum system under the work surface further secures foam from misalignment. Side trimming blades and heat jointing are optional add-ons for efficient large-scale production.
The Heavy Duty Looper is an upgraded long splitter that first glues a long foam block end-to-end, then runs the looping system to produce a long continuous foam sheet roll. The digital control panel calculates cutting thickness and length, and foam rolls can be easily removed for lamination. The SA-2AHPR is particularly good for high-density materials, as well as water- and shockproof materials; end products include diving suits, mouse pads, shoes, backpacks.
Sunkist’s Large Looper System is designed for large-scale conversion plants to turn slabstock into rolled foam. The cast-steel cut head is adjustable by increments of 0.1mm, with automatic height and angle adjustments to follow the foam loop as it is peeled. The suction system underneath the perforated conveyor keeps foam well in place throughout the splitting and rolling operation.